Precision in Every Curve: Expert Conical Sheet Forming Services with Advanced Cone Bending Machines

Mr Solanki
Jun 10
3 min read

Updated: Jul 31

Are you looking for accurate, repeatable, and high-quality conical sheet metal forming for your industrial needs? Whether you are in the manufacturing, processing, brewery, construction, or HVAC industries, conical components are essential. Getting them right requires both expertise and the right technology.

At Vesurface, we specialize in custom sheet metal cone rolling and forming services using our in-house engineered Cone Bending Machines. This ensures precision, durability, and cost-effectiveness for every client.

What is Conical Sheet Forming Machine & Expert Conical Sheet Forming Services?

Conical sheet forming is a specialized process in metal fabrication. Here, flat sheet metal is bent into a conical or frustum shape. This form is widely used in various applications:

Pressure vessels and silos
Industrial funnels and chimneys
Brewery and distillery tanks
Ducting and ventilation systems
Material handling equipment
Jet engine nozzles, nose cones, and thrust vectoring parts
Blast deflectors and radar housings
Conical exhaust shields for armored vehicles or missile systems
Aerodynamic fairings for UAVs and aircraft systems
Stainless steel hoppers, funnels, chutes, silo cones, and cyclone separators
Decorative metal cone lamps, pillars, or ceiling fixtures

However, achieving the perfect cone shape without distortion, waviness, or misalignment is not easy. That’s where Vesurface comes in.

How Our Cone Bending Machine Ensures Unmatched Accuracy

Unlike traditional plate rolling, our 4-roll CNC cone bending machines are designed specifically for conical shaping. Here’s how we make a difference:

Key Features of Our Cone Rolling Machines:

Tapered Rolls: These are designed for perfect cone geometry.
Hydraulic Pinching: This mechanism allows for a secure grip and smooth rolling.
Programmable Logic Control (PLC): This technology ensures repeatability and precision.
Diameter Range: We can create cones ranging from 100 mm to 2500 mm.
Material Capacity: We can work with MS, SS, and Aluminium up to 10mm thickness.

Our machines handle small to large cone sizes while minimizing material loss and post-processing time.

Why Choose Vesurface for Conical Sheet Forming?

Choosing the right partner for conical sheet forming is crucial. Here’s why Vesurface stands out:

We have over a decade of hands-on expertise in metal forming and custom machinery manufacturing.
We design and build our own cone bending machines, giving us full control over the process and performance.
Our optimized processes mean faster delivery, lower labor costs, and minimal errors.
We also provide cutting, welding, rolling, and assembly — everything under one roof.

Applications We Serve

Our conical forming services are trusted across diverse sectors, including:

Breweries and Distilleries – fermentation tanks and hop funnels
Cement and Mining – discharge cones and chutes
HVAC and Ducting – transitions and reducers
Food Processing – stainless steel hoppers and bins
Agricultural – grain silos and feed hoppers

With such a broad range of applications, our services are designed to meet industry-specific needs.

Why Expertise Matters in Conical Forming

In industrial applications, the quality of conical components can significantly affect overall performance. That’s why relying on professionals is crucial. At Vesurface, we bring a wealth of knowledge, ensuring your conical components are made to last.

The Importance of Precision

Precision in forming is vital. Minor discrepancies in cone shape can lead to significant issues down the line, such as leaks in tanks or poor airflow in HVAC systems. Therefore, our commitment to accuracy and quality control cannot be overstated.